See inside the blade,
before the damage shows outside.
Full HD imaging captured from within the wind turbine blade. We turn it into a 3D digital twin, orthophotos and structured data your maintenance decisions can rely on.
Watch INTRABLADE scan a blade from the inside.
A short field demo of the scanner capturing the full internal surface in Full HD, from hub installation to complete blade coverage.
The most costly damage starts where no human can look.
External inspections catch defects once they have reached the surface. But cracks, delamination and bond-line separation usually begin inside the blade, growing silently for months before anything is visible from the outside.
By the time it shows outside, it is already expensive. INTRABLADE closes that blind spot.
Structural adhesive failure along the spar, invisible externally until propagation.
Layers separating under fatigue load, well before any surface sign.
Early-stage fractures on internal shear webs and root sections.
A Full HD view of the entire interior, root to tip.
Captured on site, without removing the blade or sending anyone inside it.
A scanner engineered for the inside of a blade.
Purpose-built hardware and imaging software, developed in-house by Cornis, deployed from the hub to capture the full internal surface.
- Full HD internal imaging
- 3D reconstruction & orthophoto exports
- Full root-to-tip coverage
- Onshore & offshore deployment
- Operated from the hub, no blade entry
- Wide range of blade models
Deliverables built to act on, not just to look at.
INTRABLADE is a Cornis technology for high-definition internal inspection of wind turbine blades, with advanced processing that turns raw footage into a 3D reconstruction and orthophoto exports.
3D reconstruction & orthophoto output
Full HD footage
Detailed high-definition imaging of the complete internal blade surface.
3D digital twin
A reconstructed model for structural analysis and condition tracking over time.
Orthophoto exports
Flattened, measurable views for precise defect localization and reporting.
Structured defect data
Organized findings, down to 0.2 mm, to feed your maintenance planning.
Flexible ways to work together.
Run the full inspection with us, or keep part of the process in-house. Whatever the split, the data comes together in one place.
BladeManager, all your data in one place
Every inspection is centralized in our cloud platform, so you can track and compare blade condition over time and share results across your teams.
- Centralization of all your data
- Uniform data processing
- Tracking and comparison over time
- Reporting in PDF, Excel and Word
- Defect analysis on a 3D reconstructed model
External and internal inspection work better together.
External inspection reads the surface. INTRABLADE reads the inside. Combined, you see the whole blade.
External inspection
- Outer shell, coatings and paint
- Leading-edge erosion
- Surface cracks and impacts
- Lightning strike marks
INTRABLADE internal inspection
- Full interior, root to tip
- Spar caps and shear webs
- Adhesive bond lines
- Internal cracks and delamination from 0.2 mm
Safer by design. No one has to enter the blade.
The scanner works alone inside the blade while your technicians stay in the hub. You remove one of the riskiest tasks in blade maintenance entirely.
No human inside the blade
The inspection is fully carried out by the scanner. No confined-space entry into the blade is required.
Lower human & material risk
No rope access or confined-space work inside the blade means fewer exposure hazards for your teams and equipment.
Streamlined HSE processes
Fewer permits and simpler procedures. Your HSE workflows are reduced and optimized around a safer operation.
Everything you need to act on blade health with confidence.
It is not just footage. You get a complete, structured view of the blade interior, built for decision-making.
Unmatched internal visibility
Full HD imaging for a precise, detailed inspection of every internal surface of the blade.
3D digital twin reconstruction
Enables in-depth structural analysis and long-term condition tracking across inspections.
Early defect detection
Identify internal cracks, delamination and hidden damage, down to defects as small as 0.2 mm.
Data-driven maintenance
High-quality visuals and structured data to prioritize and optimize your repair strategy.
Wide model compatibility
An adaptable solution engineered for onshore and offshore turbines across blade models.
100% Cornis technology
Hardware and software fully developed in-house for unmatched reliability and support.
Ready to see inside your blades?
Book a live demo and see INTRABLADE on your turbines.
A simple, fast operation for onshore and offshore turbines.
No blade removal, no lengthy downtime. The scan runs from the hub while our team works through each blade in sequence.
Inspection time
Stop the turbine in Y position
One blade pointing down at the 6 o’clock position.
Scan the downward blade internally
The scanner captures the full interior in Full HD, root to tip.
Rotate the turbine one third
Bring the next blade down and repeat the internal scan.
↻ Repeat step 2 · × 3 blades
What operators ask us first.
Does anyone need to enter the blade for the inspection? +
How small a defect can INTRABLADE detect? +
How long the turbine needs to be shut down for? +
Can we keep part of the process in-house? +
Gain full control over your blade health.
Detect, analyze and prevent internal blade damage before it is too late, without sending anyone inside the blade. Talk to our team and see INTRABLADE in action.